Industry Challenges
- Ambient Light Interference: Many industrial and consumer electronics displays face issues with ambient light reflection, especially in high-brightness environments where glare exceeding 500 lux significantly affects user experience. (Source: DisplayWeek 2024)
- UV Degradation: Traditional anti-glare coatings tend to experience light transmittance loss under prolonged UV exposure, affecting display performance and lifespan.
- Precision Customization Requirements: Especially for smaller display modules, precision is crucial. For modules smaller than 10 inches, edge tolerance needs to be within ±0.05mm.
Technology Highlights
- Micro-Nano Etching Technology: Using precise etching techniques, we optimize surface structures to reduce reflection, improve visibility, and minimize ambient light interference.
- Surface Roughness: Ra 0.08-0.25μm
- Customizable Haze Range: 1%-15% haze, tailored to customer needs
- Ink UV Stability: After 2000 hours of UV resistance testing, ink adhesion remains intact, enhancing long-term durability.
- Material Performance:
Custom Production Process
- Requirement Analysis: Communicate with customers to define technical requirements and application scenarios.
- Prototype Design: Design samples based on the requirements and provide customized solutions.
- Precision Etching: Employ high-precision etching technology to ensure surface treatment accuracy and uniformity.
- Surface Hardening: Strengthen the surface to increase hardness and enhance durability.
- UV Resistance Treatment: Apply ink UV resistance treatment to improve UV stability and extend the product’s lifespan.
- Accelerated Aging Test: Conduct comprehensive aging tests to ensure long-term stability.
- Batch Production: After all quality control processes are completed, the product enters batch production.
Quality Control
- In-line Inspection: Use 3D surface profilers (Bruker ContourGT-K) to ensure surface quality meets standards.
- Traceability: Print QR codes on the product with all production data archived for 10 years, ensuring full traceability for every batch.
- Certifications: Comply with international certifications such as IEC 62341-5 and MIL-STD-810G to guarantee product quality.
Case Study: Medical Display Manufacturer
- Customer Requirements:
- UV-resistant anti-glare glass (10+ years of stability)
- 7H surface hardness for scratch resistance
- Haze control at 8%±1%
- Solution:
- Ink UV Resistance Treatment: Implement multi-layer UV resistance treatment to enhance UV stability.
- Chemical strengthening process: Increase glass hardness to improve scratch resistance.
- Results (2017-2024):
- 0% coating delamination
- 99.2% production yield
- 23% reduction in maintenance costs
